Pocket Spring Mattress (Signature Series)

Technical Specifications   Sizes Available   More on Pocket Spring Mattress

We are the leading manufacturer and suppliers of pocket spring mattress. Real Innerspring Technologies Pvt. Ltd. works with the sole aim of manufacturing good quality spring mattresses. Our subsidiary company SleepZone Mattress Pvt Ltd. is in manufacturing and supplying of Sleepzone mattresses. It is the guiding motto of the firm to manufacture mattresses of excellent quality. We make every possible effort to turn your dream mattresses into reality. In this practice we have evolved an exclusive Pocket Spring Mattress of Signature Series under the brand name Sleepzone.


Our pocket spring mattress is produced under the following range:

• Imperial Series

Luxurious Jacquard Fabric with Deep Quilting   Polyester Fibre   Polyurethane Foam   Spun Bonded Non-Woven Backing Cloth   High Density P.U. Foam   PSF Wadding Insulator

Heavy GSM Non-Woven Sheet   Pocket Spring Unit   Border Wire   Air Vents   Mattress Handles

TECHINICAL SPECIFICATION
DESCRIPITION	SPECIFICATION
Spring coil	High-tension carbon steel grade II wire 1.8mm thick.
Springs	Pocket coil springs, heat tempered having barrel shaped design so that the turns never touch each other, eliminating noise and vibration. The minimum free height of these barrel springs is 200mm with 6 turns and having a centre spring diameter of 65 mm, top and bottom diameter of 50 mm.
Springs count	Approx. 22 springs per sq.fi.
Non-woven pocket	These barrel springs are compessed and packed into individual sleeves of spun bonded polypropylene of+90 GMS. Each sleeve is sealed using a process where fibers are melted together to form solid plastic vertical/horizontal seams that are rearkably secured and tear resistant.
Compressed pocketed springs	The compressed spring height varies with the thickness of the mattress . Height attained by the spring in compressed position: for 200mm (8") thick mattress - 150mm / 6 Turns
Border Edge	Border wire is of 4mm thick high-tension carbon steel, grade II wire. A cage like structure is formed so that the springs are not allowed to move freely and a proper rigidity is mantained in the mattress.
Insulator	Non-woven lining of high density is provided between the padding and the spring unit.
Attachment of barrel springs & insulator to the border wire	Insulator is put on both sides of the spring unit. The spring unit & insulator are attached to the border wire through copper coated steel 'C- hog' rings.
Padding	Various types of foams with different thickness is provided. For example: Hard compressed felt, high density P.U. Foam, 100% Natural latex rubber, Egg cut tray foam, molded foam etc.
Fixing of padding layers to the spring unit	The synthetic felt is fixed to the spring unit through copper coated Steel 'C-Hog' ring, which goes along with the border wire after every 1½ inch. This maintains the shape of the mattress.The foam sheets/latex foam layer is fixed to the synthetic felt using good qualityadhesive.
Ticking	Fabric is in pastel shade jacquard.
Upholstery	Multi needle quilting. 2 layers of P.U. Foam layers of P.U.foam and polyfill are clubbed between the top fabric and non-woven poly-propylene backing to give a lush external apperance to the mattress.
Tape Edge	40 mm tape matching to the fabric colour is stitched on all edges.
Turning instructions	Labels are sewn facing the celing at the right side.
Air Vents	4 air vents
Labels	Main label fixed at the centre of the mattress at the time of tape edging of the mattress; Size label fixed at the side; 4 turn tables provided.
Packaging	High quality PVC packing.
Master Packaging	HDP packing. Upto 4' mattress two pcs in a single pack. For 5' & above single pc packing.